KRAIBURG TPE expertise helps create new solution
Collaboration between Mercedes Benz AG and KRAIBURG TPE has resulted in the creation of a sustainable and efficient new material that is now moving into series production.
Contact and movement between rubber seals and components and those made of materials such as glass, plastic or metal can often result in unwelcome noise. In severe cases, movement is so inhibited that components begin to slide across each other in the ‘stick-slip’ effect. A manufacturer of premium vehicles and KRAIBURG TPE decided to collaborate on the development of solutions to such problems. To date, the highpoint of these joint material development activities has been winning the Best of Award at the 18th MATERIALICA Design Awards.
The conventional way to eliminate noises caused by the stick-slip effect has been to add an anti-friction coating. However, it is sometimes impossible to apply these in a reliable way, and they also tend to deteriorate. When this happens, these noises emerge at a later stage of a vehicle’s lifecycle, bringing a deterioration in quality that OEMs are keen to avoid.
A further disadvantage of widely used tribological anti-friction coatings is that they prevent separation of materials in end-of-life vehicles, severely impairing their recyclability.
The new approach removes the disadvantage of previous solutions due to the custom-designed material, adapted component and modified material, and there is no need for additional coating. Further advantages include the depot effect (ensuring long-term anti-frictional properties), maximum freedom of design, greater flexibility during processing, fewer processing stages, and savings in both weight and costs. Furthermore, the thermoplastic elastomer used in the new solution can be recovered for in-process recycling.
Dipl. Ing. Florian Vetter, Development – Automotive at KRAIBURG TPE, said: “The close collaboration with the automobile manufacturer enabled us to make critical progress in the course of the project. In our opinion, the project is a shining example of successful, dependable and sustainable collaboration between a raw material supplier and an OEM, greatly benefiting both parties. The entire project benefited from the OEM’s early involvement, ultimately enabling us to come up with a solution that meets the exact requirements”.
The winners of the 18th MATERIALICA Design + Technology Award were announced on October 20th, 2020 as part of the eMove360° Hybrid 2020 Conference & Exhibition for Mobility 4.0 – electric-connected-autonomous. Mercedes Benz AG and KRAIBURG TPE gained the Best of Award in the material category for Silent materials – best performance in tribological systems.